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🛡️ Puncture-Resistant Performance Jacket
Advanced Protection Technology Meets Comfort
When Italian client Daniele Bufarini approached us seeking needle-penetration resistant fabric, we transformed this challenge into a breakthrough protective garment that exceeds international safety standards.
Client Challenge
From: Daniele Bufarini (Italy)
Request: “We are looking for a puncture-resistant fabric that can withstand needle penetration.”
The client needed specialized protection for workers in high-risk environments where accidental needle injuries pose serious safety concerns.
Technical Requirements
Safety Standard: ANSI/ISEA 105-2016 & ASTM F2878-10
Test Method: Hypodermic needle puncture resistance
Target: Level 2+ protection (≥4N force)
Application: Professional protective workwear
🔍 Fabric Development Journey
Material Selection & Analysis
We analyzed the client’s specific protection needs and researched high-performance fiber combinations. Our team identified ultra-high molecular weight polyethylene (UHMWPE) blended with aramid fibers as the optimal solution, providing excellent puncture resistance while maintaining flexibility and comfort.
Weaving Structure Innovation
We developed a proprietary tight-weave structure using multi-filament UHMWPE yarns in both warp and weft directions. The fabric construction features a specialized interlocking pattern that distributes penetration forces across multiple fiber points, significantly increasing puncture resistance while maintaining breathability.
Performance Optimization
Through multiple iterations, we fine-tuned the yarn density and weave tightness to achieve optimal puncture resistance. The final fabric specification includes a 400-denier UHMWPE core with protective coating treatment, resulting in a lightweight yet highly protective material suitable for jacket construction.
Prototype Development
We collaborated with our garment development team to create a functional jacket prototype. The design incorporates ergonomic panels, reinforced stress points, and comfortable inner lining while maintaining full puncture protection across all critical areas of the garment.
🎬 Live Puncture Testing Demo
Watch our real-time puncture resistance testing process using professional-grade hypodermic needles. This demonstration shows how our advanced fabric technology provides superior protection against needle penetration, meeting and exceeding international safety standards.
🏆 Test Results Achievement
Our puncture-resistant jacket exceeded international safety standards, providing reliable protection for high-risk work environments.
Performance Data
ANSI/ISEA 105-2016 Compliance Test
Key Achievements
✓ International Standards: Exceeds ANSI/ISEA 105-2016 Level 2 requirements
✓ Consistent Performance: All 12 test specimens passed certification
✓ Practical Design: Comfortable, lightweight protective jacket
✓ Client Satisfaction: Successful delivery meeting all specifications
🎯 Technical Specifications
💼 Ready for Your Protection Challenge?
Whether you need puncture-resistant fabrics, cut-resistant materials, or specialized protective textiles, our team can develop customized solutions that meet your exact requirements and exceed international safety standards.
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